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奧地利製生質柴油處理裝置設備 |
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| 詳細資料 |
| CPU1000-05
Methylester Production Machine
Technical Data
Dimensions 20“ ISO standard size container frame
Weight 11.000 - 12.000 kg, depending on model
Process Connections Oil IN 1" (0,5- 5 bar pre-pressure >45°C 0,5 bar pre-pressure, cold)
Acid solution IN ½" (self sucking)
Salt solution IN ½" (self sucking)
G-Phase 1, 2 OUT ½" (>1 bar pressure)
G-Phase 3 OUT ½" (>1 bar pressure)
Methyl Ester OUT ½" (>2 bar pressure)
Recycled methanol OUT ½" (>2 bar pressure)
Ventilation Line (containing MeOH) 2" or flange
Ventilation Line (containing no MeOH) 2" or flange
Compressed Air - pressure 2", 7 bar standard working pressure
Compressed Air quantity ~ 120 nm³ / h
Electricity 3x400 V, 50 Hz
Installed Power - total 120 kW *,
Controls Touchpanel, Mitsubishi Computer control system
All connections refer to the BDT Quick Coupling System (connectors supplied). All gas or liquid connections are on the back side of the CPU and are terminated by BDT quick couplings in the specified size. The connection from BDT machines (CPU or FRU) to the installation lines (tanks, air, water etc.) in the factory must be made by flexible hoses (contained in scope of delivery)
Processing Capacity 1000 liters / hour ( see definition below )
Process 2-stage alkaline catalyzed transesterification; final treatment of the methyl ester by removal of methanol, neutralization and removal of alkalines and water
By the use of suitable raw materials the produced methyl ester can meet all parameters of EN14214 in all parameters influenced or generated by this process.
Raw Materials / Requirements Virgin / used oils and fats of vegetable and animal origin (triglycerides / triacylglycerols)
H2O content 30%
Water
good drinking water quality typically is sufficient
Quantity: 1-8% (related to the quantity of methyl ester) is used for washing, depending on process
Operators min. 1 Operator
* depending on model
The Standard Processing Capacity (SPC) - BDT Definition
The SPC for CPU1000 is 1.000 liters oil / h (tolerance + 5%)
Conditions:
• Standard BDT Process (see below)
• rape seed oil meeting the standards for Raw Materials (see above), ~ 50°C at CPU IN
• oil processed at ~ 55°C in CPU
• static mixer pressure at factory settings
• CPU must be properly installed and connected to the external lines, all supplies and discharges must be in operable conditions according specs
• CPU must be operated using the standard BDT Process and all process parameters must be within the correct range
• compressed air supply permanently >7 bar at 2´ connector on CPU during operation
• stable supply of electricity
• >18°C - 45 < 55
Process temperature in BT1, BT2 ~ 55
Process temp. of distiller max. 130
Temp. of methanol condenser design temp. < 45
Working temp. of liquid ring methanol -vacuum-pump > 70 (Working medium clean methyl ester)
Working temp. of liquid ring water -vacuum-pump < 30 (Working medium clean water)
PLANT STAFF
Technically, for operating the adjusted CPU 1 Operator (trained / supervised by plant technicians) per shift is necessary.
Typically Needed Staff and Qualifications
1. Plant Manager: the “practical boss” of such factory should be able to understand the subject as technician and as administrator; must speak/write English language to be able to communicate with our technicians
BDT training
2. Plant chemist: needs basics in oleochemistry, practical lab-work and should be a “hands– on” person in order to be able to work practically with the machines in terms of process adjustments, optimization and trouble shooting; should speak/write English language to be able to communicate with our technicians
BDT training
3. specializations are needed: mechanical and electrical/electronical; should speak/write English language to be able to communicate with our technicians
BDT training
4. Operators: good workers
to be trained by the above staff
All employed persons generally must have a quite good personal level, practical common sense, good technical skills in general and interest in the work. |
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